The high strength and reliability of this product are jointly guaranteed by its core components: Precision gears are made of 20CrMnTi gear steel, processed through carburizing, quenching, and precision grinding; gear shafts are made of 20CrMnTi and undergo quenching and precision grinding; the housing is made of HT200 gray cast iron with a clean cavity process; the output shaft is made of 40CR and subjected to quenching and tempering heat treatment. The synergistic effect of these components endows the product with high load-carrying capacity per unit volume and excellent structural strength, enabling it to stably adapt to high-load working conditions and perform reliably in various heavy machinery transmissions.
In terms of operational performance, the product achieves the dual advantages of low noise and high efficiency: Precisely machined gears and shaft components ensure smooth transmission; combined with low-noise and high-quality bearings from Luoyang Bearing or Wafangdian Bearing, the operating noise is significantly reduced. The motor adopts an efficient design with pure copper coils and cold-rolled silicon steel sheets, improving energy utilization efficiency. Among them, the reducer efficiency can reach 95%, and the efficiency in worm gear scenarios reaches 89%.
Long service life and easy maintenance are important features of the product. Key components such as gears, shafts, and housings, through optimized materials and processes, can have a service life of more than 25,000 hours under normal selection and maintenance, excluding vulnerable parts such as lubricating oil, oil seals, and bearings. The motor's multi-layer insulation and dust-proof design enhances its durability and reduces the frequency of daily maintenance.
At the same time, the product has strong flexible adaptability with few restrictions on installation and arrangement. The motor can be adapted to different powers according to needs, and combined with a wide range of highly subdivided speed ratios (which can be combined to achieve large speed ratios and low output speeds), it can provide customized power solutions for various scenarios and adapt to working conditions with axial loads up to 5% of radial loads.