The product has obvious advantages in high strength and reliability: Precision gears are made of 20CrMnTi gear steel, processed through carburizing, quenching and precision grinding; gear shafts are made of 20CrMnTi and undergo quenching and precision grinding; the housing is made of HT200 gray cast iron, and the clean cavity process ensures internal cleanliness; the output shaft is made of 40CR and subjected to quenching and tempering treatment. The synergy of these core components significantly improves the product's load-carrying capacity per unit volume and enhances the reliability of the overall structural strength, enabling it to easily cope with high-load working conditions and continuously and stably perform in heavy-duty transmission scenarios.
In terms of operational performance, the product achieves both low noise and high efficiency: Precisely machined gears and shaft components reduce the friction coefficient during operation; combined with low-noise and high-quality bearings from Luoyang Bearing or Wafangdian Bearing, the noise output is effectively controlled. The motor adopts an efficient design with pure copper coils and cold-rolled silicon steel sheets, improving energy conversion efficiency. Among them, the reducer efficiency can reach 95%, and the efficiency in worm gear scenarios reaches 89%.
In terms of long service life and easy maintenance, key components such as gears, shafts, and housings, through optimized materials and processes, can have a service life of more than 25,000 hours under normal selection and maintenance, excluding vulnerable parts such as lubricating oil, oil seals, and bearings. The motor's multi-layer insulation and dust-proof design enhances its anti-pollution ability and insulation performance, improves durability, and reduces the number of operation and maintenance tasks.
In addition, the product has flexible adaptability with few restrictions on installation and arrangement. The motor can adapt to different power requirements, and combined with a wide range of highly subdivided speed ratios (which can be combined to achieve large speed ratios and low output speeds), it can provide customized power solutions for various scenarios and adapt to working conditions with axial loads up to 5% of radial loads.